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Battery transport by rail: sustainable logistics for e-mobility

Battery logistics: reducing the carbon footprint

The traction battery is the core of an electric vehicle. However, if vehicle manufacturers or suppliers transport modules and components for the battery by road, this is far from sustainable. For one thing, it’s expensive. But even more serious, transporting batteries by diesel lorries goes directly against the sustainability promise of e-mobility. Battery production is already associated with a higher carbon footprint than the manufacture of an internal combustion engine. As a result, an electric vehicle only achieves its superior carbon footprint through emission-free operation over tens of thousands of kilometres. TRANSWAGGON offers a way of making battery logistics more sustainable – by transporting battery components by rail in our Habbiins sliding-wall wagons.

Sustainable battery logistics by rail

Some well-known European car manufacturers are already taking advantage of the opportunities opened up by freight rail logistics with TRANSWAGGON in the battery manufacturing phase. For battery transport, our covered Habbiins-type bogie wagons are equipped with manufacturer-specific racks. These racks contain special transport containers holding the battery modules, enabling secure transportation. Our Freight Buddy® system enables you to track the location of each wagon in real time as well as providing you with continuous temperature and impact measurements during travel. This allows you to optimise your battery logistics processes and ensure the highest quality standards. We draw upon our expertise to assist you with designing racks and empty containers that optimally meet your specific needs.

One block train does the work of 50 lorries

The heavy weight of traction batteries in particular means that transporting them by road is highly inefficient. A comparison of capacities makes this clear. With a load limit of 64 tonnes, a single Habbiins wagon has the same capacity as two-and-a-half 40-tonne lorries. Battery transport with a block train of 20 of our Habbiins wagons does the work of around 50 lorry journeys. At the same time, this single freight train reduces CO2 emissions during transport to just one eighth of the emissions generated by the 50 diesel lorries on the road – with the same transport capacity. In terms of dimensions, the maximum loading length (22.00 m) and loading width (2.84 m) of a Habbiins wagon also makes it far superior to a lorry.

No shortage of drivers on the railways

By replacing 50 lorry journeys with a single journey by train, you can also address the shortage of skilled workers in the lorry transport sector. Instead of 50 lorry drivers, all you need is a train driver to transport your batteries by rail. Of course, this also applies to the journey back to the starting point after the cargo has been delivered: instead of 50 skilled workers, rail transport requires just one. In the road transport scenario, each of the 50 lorry drivers needs appropriate training and equipment for the transport of dangerous goods. It is not only much easier for a single train driver to meet this requirement, but statistics also show that transporting dangerous goods by rail is generally about 40 times less likely to involve accidents than transporting them by lorry. Load securing is easier on the railways, while emergency braking is much more common in road traffic.

Reliability in your logistics chain

On the road, the likelihood of traffic jams and restrictions makes planning more difficult, with the constant risk of logistical bottlenecks. Rail, on the other hand, offers you stable battery logistics that can be scaled up to block trains, with fixed timetables and maximum reliability. Our Habbiins wagons are optimally networked into intermodal systems and seamlessly integrated into your entire logistics chain. Standardised loading processes and common handling technologies allow for very high efficiency, avoid delays and ensure a smooth transition between rail, road and, where appropriate, sea. Our sliding-wall wagons offer a whole range of benefits that make your battery transports efficient, reliable, flexible, environmentally friendly and future-proof.

Battery logistics: Habbiins wagons vs. lorries

Criterion

  • Load limit
  • Loading length
  • Loading width
  • Block train capacity
  • Staffing requirements
  • CO2 footprint
  • Service life
  • Parking costs
  • Load securing
  • Transport risk
  • Predictability
  • Flexibility

Habbiins from TWA

  • 64 t
  • 22,000 mm
  • 2,840 mm
  • 20 wagons
  • 1 train driver
  • 15 g/tonne-kilometre
  • 30–40 years
  • EUR 30–50/day
  • easy
  • extremely low
  • maximum reliability
  • excellent scalability

40-tonne lorry

  • 26 t
  • 13,600 mm
  • 2,500 mm
  • 50 lorries
  • 50 lorry drivers
  • 116 g/tonne-kilometre
  • 5–10 years (trailer)
  • EUR 120–150/day
  • difficult
  • 40 times higher
  • constant risk of bottlenecks
  • limited scalability
Technical specifications of our Habbiins-type sliding-wall wagons
The technical details of our Habbiins covered bogie wagons can be found here.
HB15 Habbiins
The technical details of our Habbiins covered bogie wagons can be found here.
Sustainable battery transport: contact us!
Any sustainability assessment for electric vehicles must also consider their production and, in particular, battery manufacturing. That's why it makes sense to switch your battery logistics from road to rail. Our Habbiins wagons have already proven ideal for this.
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